Dieroll
Pragati Machinery’s Rotary Moulder Dieroll is precision-engineered for consistent, high-volume soft dough biscuit production. As one of India’s trusted rotary die manufacturers, we deliver dieroll systems that give biscuit manufacturers full control over shape, size, weight, and texture — batch after batch.
Our industrial dieroll accommodates production widths from 450 mm to 2450 mm, making it suitable for small-format boutique biscuits right through to large-scale manufacturing lines. Whether you’re producing glucose biscuits, Marie varieties, coconut cookies, or premium cream-filled formats, the Pragati Dieroll delivers the uniformity your market demands.
Manufactured at our facility in Navi Mumbai and backed by decades of biscuit machinery expertise, our rotary moulder dieroll systems are trusted by leading bakeries and confectionery manufacturers across India and overseas. When combined with our power dough feeder and direct gas fired biscuit oven, you get a complete production line.
Why Buy From Pragati Machinery?
- Direct manufacturer pricing — no distributor markup
- Custom die design and engineering support in-house
- ISO-compliant manufacturing processes
- GST-registered business with full documentation
- Delivery and installation support Pan-India
- Full biscuit line capability — from mixer to oven — for single-vendor line sourcing
- Decades of specialised experience in biscuit and food processing machinery
📞 Speak directly with our technical team: +91 9967474660
Made in India – Rotary Moulder Dieroll Specifications
Key Features of Industrial Biscuit Dieroll
The Dieroll from Pragati Machinery is designed to provide precision and reliability in biscuit production. It is engineered to handle high output environments while ensuring consistent quality across various biscuit sizes and types. Here are the standout features that make it a top choice for biscuit manufacturers :
Why Choose Our Industrial Dieroll?
Advanced Precision Control
Features a comprehensive range of precision adjustments for accurate control over biscuit size, weight, and texture, ensuring consistent quality across all products.
Versatile Size Range
Capable of handling biscuit widths from 450 mm to 2450 mm, accommodating various sizes and production needs, from delicate crisps to larger biscuits.
High Output Efficiency
Designed for high-output environments, the machinery maintains reliability and performance, efficiently managing large-scale production with consistent results.
Unmatched Consistency
Guarantees uniformity in biscuit and bakery products, crucial for maintaining high-quality standards and meeting consumer expectations.
Durable Construction
Built with robust materials and advanced technology, ensuring long-lasting performance and minimal maintenance even under continuous use.
Applications of Rotary Moulder Dieroll
The rotary moulder dieroll is the heart of soft dough biscuit forming. Acting as both a roller die extruder and a precision shaping tool, the dieroll presses soft dough into engraved cavities to create accurately shaped dough pieces that are then deposited onto the baking band. The formed biscuits are then baked in our direct gas fired biscuit oven for perfect results.
Common applications include:
- Glucose biscuit production (standard round formats)
- Coconut and flavoured soft dough biscuits
- Milk biscuits and cream sandwich biscuit bases
- Sugar cookies and shortbread formats (also see our wire cut cookie depositor for drop cookies)
- Animal-shaped and character biscuits for children’s segments
- Multi-cavity dierolls for small-format snack biscuits
- Seasonal and promotional shapes using interchangeable dies
- Export-grade premium biscuit formats with high-detail embossing
Complete Biscuit Production Line Solution
Pragati Machinery supplies everything you need for a complete biscuit manufacturing line:
- Industrial Dough Mixers – For consistent dough preparation
- Power Dough Feeder – For uniform dough supply to the dieroll
- Rotary Moulder Dieroll – For soft dough biscuit forming
- Cut Sheet Laminator – For laminated dough products like crackers
- Direct Gas Fired Oven – For high-efficiency baking
- Wire Cut Cookie Depositor – For cookie and drop biscuit production
- Oil Recovery Unit – For reducing waste and improving efficiency
As a single-vendor supplier, we ensure seamless integration between all components, reducing installation time and troubleshooting costs.
Biscuit Moulds and Cutters
Specialized Machinery
Types Of Oven
Accessories
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+ 91 9821048088
+91 9967474660 - pragati@pmepltd.com
- R-666, TTC Industrial Area, Rabale ,MIDC, Navi Mumbai -400701
Frequently Asked Questions
A rotary moulder dieroll is an engraved cylindrical die that presses soft biscuit dough into precisely shaped cavities. As the dieroll rotates against the dough feed, it forms individual dough pieces that are deposited onto the baking conveyor band. The process ensures uniform biscuit weight, shape, and surface design across the full production width.
The Pragati rotary moulder dieroll is designed for soft dough biscuit varieties including glucose, coconut, milk biscuits, butter biscuits, sugar cookies, cream sandwich bases, and premium embossed formats. Custom die designs can be produced for any biscuit shape or pattern.
Standard production widths range from 450 mm to 2450 mm in standard sizes (18″, 24″, 33″, 39″, 48″, 54″, 60″). Custom widths are available for non-standard production lines. Please contact our team with your line specifications for a tailored recommendation.
Yes. Pragati Machinery offers in-house custom die engraving for new biscuit shapes, logo embossing, seasonal patterns, and promotional designs. Our engineering team will work with your artwork files to produce a die that meets your product specification.
Yes. All contact parts of Pragati’s dieroll systems — including the die surface, rubber web roller, and associated components — are manufactured from food-grade stainless steel (SS304/SS316) and approved rubber compounds, meeting domestic food safety standards. Documentation is available on request.
Lead time depends on the die size and whether a standard or custom design is required. Standard sizes are often available from stock or can be produced quickly. Custom-engraved dies typically require additional lead time for design approval and manufacturing. Contact us at +91 9967474660 for current availability.
Regular maintenance includes cleaning die cavities after each production run to prevent dough residue build-up, checking the web roller condition, and lubricating drive components per the maintenance schedule. Pragati provides a detailed maintenance manual and can supply replacement rotary moulder knives, rotary die blades, and web rollers as spare parts.
The rotary die blade (or doctor blade) is the component that assists in releasing the formed dough piece from the die cavities. It should be inspected regularly and replaced when wear causes inconsistent biscuit release or shape distortion. Pragati stocks replacement rotary die blades for all our dieroll sizes.
Pragati Machinery supplies both individual components and complete biscuit production lines. Our product range covers the full biscuit manufacturing process — from dough mixers, power dough feeders, and rotary moulding units through to baking ovens and cooling conveyors. This makes us a single-vendor solution for new plant setup or line upgrades.
Yes. Pragati Machinery supplies biscuit production equipment for both domestic Indian buyers and international markets. Our equipment is manufactured to international quality standards. Please contact us to discuss export requirements, documentation, and shipping.
Pricing depends on the die size, width, material specification, and whether a standard or custom design is required. For an accurate quotation tailored to your production requirements, please contact our sales team at +91 9967474660 or fill out the enquiry form on this page.
